Why Real-time Particle Size Analysis Matters
Read this article in Portuguese.
The AMS Particle Size Analyzer is revolutionizing how mining operations manage comminution circuits. Instead of relying on delayed, manual sampling, AMS provides continuous, real-time data on particle size, shape, and distribution—directly from the process stream. This enables operators to make faster, more informed decisions that boost efficiency and mineral recovery.
In mineral processing, particle size plays a pivotal role. It directly affects how effectively valuable minerals are liberated and separated. However, traditional methods like sieving are often slow, inconsistent, and prone to inaccuracies. Therefore, integrating real-time particle size monitoring with the AMS Particle Size Analyzer is essential for optimizing both comminution and flotation performance across the plant.
The Problem with Traditional Sieving
Despite its widespread use, sieving has several limitations:
- ❌ Inconsistent sampling between shifts and operators
- ❌ One-dimensional measurement that underestimates true particle size
- ❌ Delayed results that hinder real-time decision-making
As a result, these drawbacks can lead to inefficient grinding, increased energy consumption, and reduced recovery rates.
For more on particle size analysis applications in mining using the optical method, visit the Mining Research Publications here.
Why AMS is a Game-Changer
The AMS Particle Size Analyzer offers a breakthrough in particle size measurement. Using a probe installed directly in the process stream, AMS delivers continuous, real-time data—without the need for a bypass systems or (re)calibrations.
Thanks to its innovative design, AMS can be installed in:
- Pipes or tanks
- Multiple process points—not just cyclone overflow, but also in flotation cells.
Learn more about the effect of particle size on flotation performance via ScienceDirect.
📊 Real-Time PSD & BSD
Continuous data for smarter control and optimization.
🔍 Size, Shape & Count Analysis
Go beyond size with detailed particle insights.
🔧 Flexible Installation
Install in pipes or tanks—no bypass system required.
AMS vs. Traditional Sieving
| Feature | AMS Analyzer | Sieving |
|---|---|---|
| Real-Time Data | ✅ | ❌ |
| Multi-Dimensional Analysis | ✅ | ❌ |
| Operator-Independent | ✅ | ❌ |
| In-Stream Measurement | ✅ | ❌ |
Ready to Optimize Your Circuit?
Say goodbye to outdated sieving and hello to real-time, in-stream particle analysis.
Contact us today to learn how AMS can transform your comminution and flotation circuits.
Let’s talk about how AMS can improve your plant’s performance.
Netherlands
